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YK2632 CNC Straight Bevel Gear Grinder

PRODUCT CENTER > Straight Bevel Gear Cutting Machines > YK2632 CNC Straight Bevel Gear Grinder

YK2632 CNC Straight Bevel Gear Grinder

YK2632 CNC STRAIGHT BEVEL GEAR GRINDER

I. MACHINE APPLICATIONS

The machine is designed for grinding straight bevel gears of diameter up to 320mm and module of 1.5 – 8mm in mass production. Accuracy of gears ground on this machine can reach stably to Grade 5 of the GB Standard 。With better machining flexibility, excellent power transmission, stable moving accuracy and safe operating performance, it is suitable to grind middle-sized high precision straight bevel gears used for precision machineries, high precision speed reducers ,accurate instruments & military high precision parts. The transmission accuracy and smoothness of gears ground on this machine will be improved tremendously.

 

II. MACHINE FEATURRES

1. The machine consists of the following major components: the machine bed, the cradle, the grinding wheel bracket, the workhead, the main drive, the sliding base feed mechanism and the hydraulic drive ystem. The grinding wheel is fastened on the spindle of the grinding wheel bracket. The grinding wheel position to the workpiece can be adjusted in a certain distance, by moving the grinding wheel bracket. The workpiece is chucked on the arbor which is mounted into the work spindle and fastened by means of a hydraulic chuck. The root angle of the workpiece to be ground can be adjusted by turning the workhead on the sliding base and the workhead setting will be determined by adjusting the horizontal position off the worrkhead. In addition, the sliding base must be moved forward or backward toward the central position under certain circumstances to satisfy the demand of the sliding base position.

2. A grinding wheel dresser is equipped on the machine, which has two diamond styluses (One is used for the tooth profile and the other is used for dressing the circumference of the grinding wheel.)

3. Crowned teeth and profile corrected teeth can be ground on this machine by the modifying device of the mechanical mechanism. With the exception of workpiece loading and unloading, all the machine operations are performed automatically in an automatic work cycle.

4. A SIEMENS 828D CNC control system is equipped for the machine, which has 5 drive axes and perform 3-axis simultaneous movements of the cradle indexing, the workhead indexing and the lead screw of the sliding base. Automatic machine setting ups can be made by means of the user-friendly grinding software package, which is of easy operation and convenient use.

5. The machine is designed for grinding one flank of the tooth and the other flank of the tooth can also  be ground rotating the cradle. Therefore, this is a rigid machine with faster grinding cycles. Modern grinding specifications can be adopted on this machine and paper filter, thermostatic oil tank (on special order), oil-mist exhauster, etc. will be available.

Ⅲ.SPECIFICATIONS

(一)被加工工件尺寸 Capacity

最大加工模數(shù) Max. module of work

8mm

最大節(jié)錐母線(xiàn)長(zhǎng)度(螺旋角30°

Max. length of pitch element (At 30°  spiral angle)

160mm

最大節(jié)圓直徑(30°螺旋角,傳動(dòng)比101時(shí))

Max. pitch diameter (at 30° spiral angle and 10 : 1 ratio)

320mm

根錐角 Root angle


最大 Max.

90°

最小 Min.

最大傳動(dòng)比(軸夾角90°時(shí))  Extreme ratio (at 90° shaft angle)

101

最大切齒深度  Max. tooth depth

18mm

最大切齒寬度 Max. face width

50mm

() 工件主軸主要參數(shù)  Work Spindle

主軸端到機(jī)床中心的距離 Distance between spindle end to machine center

最大   Max.

最小   Min.

 

360mm

60mm

主軸錐孔大端直徑   Diameter of taper hole of spindle at large end

100mm

錐度  Taper

120

錐長(zhǎng)  Taper length

150mm

主軸通孔直徑    Diameter of through hole

78mm

主軸法蘭直徑    Diameter of flange

170f9

()砂輪直徑    Diameter of Grinding Wheel

250mm

 

()砂輪轉(zhuǎn)速    Speed of Grinding Wheel

3000rpm (變頻調(diào)速  frequency-variable

 speed regulation

()搖臺(tái)調(diào)整量  Cradle Settings

調(diào)整角      Adjusting angle

240°

擺架最大搖擺角   Max. cradle roll

60°

()床位自機(jī)床中心最大位移   Sliding Base Setting Max. movement from machine center

向前           Forward

    向后           Backward

25mm                                         160mm

(七)主電機(jī)功率 power of main motor

5.5 kw

(八)機(jī)床總功率 total capacity

25 KVA

() 機(jī)床凈重            Machine Weight

8000kg

(十)機(jī)床外形尺寸       Overrall dimensions

2800×2200×2200mm

(十一)電器柜尺寸         Electrical cabinet dimensions

1750×600×2000mm